1.Describe

This Insulating glass production line is a complete set of equipment specifically designed for the automated production of hollow glass.

It consists of machines such as the loading conveyor, fully automatic vertical washing and drying machine, conveyor, inspection and assembly conveyor, conveyor, automatic inflation and flattening machine, and discharge conveyor. Through processes such as glass cleaning, drying, inspection, spacer assembly, gas filling, pressing and sealing, it completes the production of hollow glass.

2.Structure

• loading conveyor

1. The inlet and outlet of the washing machine have two conveyor sections.  Each section can store 1.7m glass. When produce small size glass, the production speed is improved effectively.

2. Transmission conveyor angle can be adjusted from 6°-9°

3. The inlet conveyor of washing machine is designed with waterproof material.

4. Using frequency speed regulating motors

5. The upper side the conveyor roller and the bottom of the panel are designed with a row of side wheels to prevent the glasses tipping over.

• Washing machine

1. Maximum cleaning speed: 10m/min

2. Glass thickness: 3 ~ 15㎜.

3. Angle: 6 to 9

4. Clear glass, LOW-E and three-silver LOW-E glass can be cleaned.

5. Stainless steel accessories are used inside the equipment for a longer service life.风管可更换

6. The water treatment system is equipped with two sets of filter devices: quartz sand and activated carbon, which can filter and purify sewage quickly and efficiently.

7. The water treatment system has anti-cleaning functions. Long time no glass passing and water circulation system standby automatically, which will prolong the service life of the equipment.

8. The water tank has heating functions and temperature can be controlled.

9. This washing machine is equipped with three sets of custom-made brushes; the diameter of the soft brushes is approximately 0.08 to 0.12 millimeters. This design ensures that the low-emission glass is protected during the cleaning process and no scratches are caused to the glass.

10. The brush design adopts a spiral structure, ensuring thorough cleaning of the glass without leaving any remaining corners.

1. The homemade fan can achieve a high-speed air drying effect, making the glass surface dry and clean without any water residue.

2. The variable frequency function can adjust the air volume, making the equipment more energy-efficient.

1. The inner wall of the air drying area is coated with sound-absorbing cotton, which can effectively reduce the noise of the airflow.

• Inspection conveyor

1. The glass height is automatically detected and the beam height is controlled by servo motor, which can be checked from the full angle of the glass and time saving

2. Black panel and LED lamp design, lamp brightness > 3000 lux.

3. Mechanical hand wheel, with pointer and scale, can adjust the coating depth in order to make the horizontal and vertical positioning more accurate.

4. Aluminum frame positioning and storage functions are optional.

5. Double beam structure optional.

6. The black panel is specially treated to make it non-reflective and non-dazzling, which is more efficient for operators to inspect the glass.

7. All wheels on the beam are traceless wheels.

8. The motor adopts variable frequency speed regulating motor.

• Pressing machine

1. Can produce shape glass, 3 side step glass

2. Using servo motor for positioning and pressing, IG units thickness: 12-75mm, 4 corners error ±0.5mm

3. Based on the design concept of energy saving and emission reduction, the corresponding suction cup area can be automatically opened according to the glass size, without wasting excess air source.        

4. The welding frame adopts thermal aging and natural aging treatment technology to fully release the stress of the frame, ensures that it can be used for a long time without deforming.

5.  The pressing machine has the breaking function of independent intellectual property rights. It can balance the inside and outside pressure when producing thermoplastic warm edge TPE glass.

6. This glass press machine has the function of crushing glass corners. By crushing the glass corners, the gas in the cavity can be quickly discharged to prevent dust or air from entering the interior of the insulating glass and causing bubbles. This feature offers more advantages in the production of TPE and TPSS glass.

1. The back panel designed with air float function makes air float and air adjust automatically during glass transport and matching. This design makes sure that the large glass is transported properly and the small glass will not be blow over.

2. During glass matching, the back panel sucker cup has vacuum function which makes the glass positioning more stable.

1. The bottom gas filling mode is adopted, and the corresponding filling holes are opened according to the glass size. At the same time, two side of the press plate is equipped with sealing device.

2. Gas filling rate more than 90%, and the filling time of 1㎡ glass is 7-8 seconds.

3. Pneumatic stopper positioning structure makes precise positioning for the glass and long time using.

1. Double belt design ensures the multi-glass no slip down during matching. Especially in the production of large plate triple glass and quadruple glass, the effect is obvious.

3.Specification

4.Picture show

5.Other

• Payment method: Wire transfer. 30% deposit, and the remaining amount to be settled before delivery.

• Delivery terms: FOB

• Delivery date: Within 60 days after receiving the deposit

• Shipping method: 1 * 40-foot container

• Service Commitment:

• After the machine is inspected and accepted by the customer's factory, the warranty period for mechanical, pneumatic and electronic components is one year. During the warranty period, all faulty components due to design defects will be repaired or replaced free of charge (including shipping costs).

• After receiving the goods, we will dispatch 1 authorized technician for a 20-day on-site installation, commissioning and training. The related expenses will be borne by the customer, including international air tickets and accommodation costs.