Function:
1. CNC glass working center complete with edging ,polishing ,milling ,drilling .with automatically tool change , save manufacture time and safety production .
2. The Machine with CCD For position , it can scan the glass feature ,automatically position , without feature , it can MAX ,smaller 500*500 and 300*300 , it can machine position -manual intervention.
3. The machine with conveyor belt , before CNC can loading machine ,after the CNC , The washing machine can connect for line production. Or other machine connect together for production line , if line production ,the min size will be at least 500*1000mm。
4. Import the CAD drawing ,operator need to Configuration tool, sending location parameter ,then The Glass transfer to the indication location ,the camera will scan the glass ,sucker fixed the glass ,then automatically process the glass .
5. The conveyor belt distance can change position by hand .
6. The model is up and down conveyor belt.
Parameter
Item | Name | Parameter | Remark |
Machine working data | Machine occupied size | 5482*6241mm | 930±30 |
Glass max size | 2000*3200 |
|
Min size | 500*500 | 500*500-300*300manual supporting |
Min Drilling size | Φ20mm | Drilling and grinding |
Glass Thickness | 4～19mm |
|
Grinding wheel diameter | Φ100mm |
|
Capacity of the tool | 7 | With tool store |
Grinding head shank diameter | φ22X50 | BT40 |
Tool repair function | Automatic repair and polishing wheel |
Repeat position Precision | ±0.05mm/300mm |
|
power of the production line | 380V、25KW、50Hz |
|
weight | 8000KG |
|
Air requirement | 0.6Mpa-0.8Mpa |
|
Speed spindle | moving of the x.y.z axis | 2100mmX3600X200mm |
|
precision of the x.y.z axis | 0.05mmX0.05mmX0.05mm |
|
The speed of X.Y axis | 0～20m/min |
|
the speed of Z axis | 0～20m/min |
|
(r/min）Max revolving Speed for spindle | 12000 | with automatically change tool |
power of Spindle | 15KW | standard |
cooling | Oiling cooling |
|
control system | operation system | Import CAD files directly |
|
operator | No need to use G code programming， |
|
PC+Motion control card | Wentrica |
|
Characteristics of equipment structure:
1.
Mechanical structure: The whole machine is made of high-strength steel. It is multi-step annealing, vibration, aging treatment, and the surface is sandblasted before primer, which effectively guarantees the quality of the product. It adopts high-precision CNC machining center once. Sexual processing
2.
Rack beam: It adopts unique overall structure design and adopts high-precision CNC machining center for one-time processing to ensure product quality;
3.
Workbench: The workbench adopts a whole piece of aluminum plate. The aluminum plate is precision machined, which ensures the flatness and processing precision of the countertop suction cup, thus ensuring the processing precision of the glass product.
4.
The modular design of the fuselage is made up of two or multiple pieces to meet the polishing needs of large architectural glass.
5.
The automatic lubrication system is adopted to ensure the good lubrication of the guide rail and the screw rod during high-speed operation, which ensures the high stability of the screw rod during operation, thus ensuring the processing precision of the product.
Characteristics of equipment function:
1.The glass positioning point is directly specified on the CAD drawing, and the spindle can automatically recognize and find the position of the positioning point,The feature-oriented products adopt the camera-type automatic positioning. The non-featured products can be positioned by increasing the MARK point.and the traditional mechanical positioning mode is discarded, which saves the positioning and adjustment time of the replacement layout.
2.
Cooling method: equipped with a special cooling system for the spindle to fully guarantee the cooling effect of the spindle and prolong the service life.
3.
Polishing system: intelligent current compensation polishing, ensuring no leakage, stable polishing, extending the service life of the polishing wheel
4.
Polishing wheel repair: When the polishing wheel is too deep, the program will automatically trim the polishing wheel
5.
Tool change method: automatic tool change, one piece of glass can be drilled, grooved, grinding inner hole and other processes, can be automatically changed in one time, no need to repeat positioning, greatly improving production efficiency
6.
Suction cup method: The quick-inserted vacuum suction cup connector is located in front of the workbench to facilitate the disassembly and assembly of the suction cup/positioner. The professionally designed water cycle vacuum system can absorb the glass more stably in the water environment, and will not Scratching the surface of the glass;
7.
Spindle motor: adopts quick and easy disassembly with shank spindle.The maximum speed of the high-speed spindle: 12000 rev / min, the software comes with a tool magazine, it is very convenient to change the grinding wheel, and the parameter setting of the grinding wheel.
